Many production managers have de-stocked excessively large inventories, gone lean, experimented with continuous improvement processes and introduced new working practices. These interventions have largely failed. Businesses have also failed to invest in the workforce that undertakes improvements. This means that cash flow stops quickly, stocks are depleted to zero and customers lose confidence. Systems for Manufacturing Excellence looks at how people and technology work effectively together to generate high performance manufacturing and service operations. Not everyone is a Toyota but that does not mean we cannot learn from such businesses. The book will present a logic, variety of approaches and methods that underpin the different models of high performance used by 'world class' businesses. The authors use examples from their training with Toyota, work with Tesco, and many world class manufacturing businesses that form their research agenda. The book will help teams run each part of their production process for effectiveness and efficiency, with a high level of discipline that supports excellence in performance.
Emphasizing the importance of using Lean and Six Sigma tools to improve your business, the book: Integrates strategy and leadership development Paves a path for culture change–Operator-Led Process Control (OLPC)—that prepares hourly ...
Just-in-time manufacturing and distribution processes, computer-aided design, and flexible manufacturing systems are now commonplace in the modern workplace, but antiquated accounting systems are unable to monitor accurately their operations, making...
The new industrial revolution in manufacturing is primarily focused on the implementation of smart manufacturing technologies leading to the factory of the future.
The pressure on the foreman to create favorable labor variance numbers and incentive systems that cause operators to want to “cherry pick” favorable jobs run contrary to good scheduling. Another factor to be resolved is who is going to ...
Implement Manufacturing Excellence.
Following in the tradition of its bestselling predecessor, The 12 Principles of Manufacturing Excellence: A Lean Leader's Guide to Achieving and Sustaining Excellence, Second Edition outlines a comprehensive, proven process for delivering ...
ACKNOWLEDGMENTS Thanks to Paula Cronin , of M.I.T. MANAGEMENT , who contributed her piece on the Leaders in Manufacturing Program , to Dean Lester Thurow and Professor Don Rosenfield of the M.I.T. Sloan School , and to Paul Tsongas for ...
In Measures for Manufacturing Excellence, leading academics from around the world describe how some of the most forward-thinking companies are using operations & accounting measures to win the battle for manufacturing excellence.
The authors show you how to rethink performance measurement in today's new manufacturing environment.
As organizations move into the future, the operations environment needs to expand into Collaborative Planning and Forecast Replenishment (CPFR), Vendor Managed Inventory (VMI), and an Enterprise Resource Planning (ERP) operating system to ...